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CPVC DUCT
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APPLICATION:
Seamless, corrosion resistant exhaust duct, IPS sizes 6" through
24", for use in corrosive fume handling systems at temperatures
up to 200°F. Duct exhibits excellent fire resistance and is
classified for Surface Burning Characteristics (independently tested
flame and smoke characteristics ULC and FMRC 4910). Positive and
negative pressure ratings vary with duct diameter and temperature
as stated on page 2 of this specification. Offers exceptional physical
properties, and is generally resistant to most: acids, bases, salts,
aliphatic solutions, oxidants, and halogens. Chemical resistance
data is available and should be referenced for proper material selection.
Typical applications include: chemical processing, plating, clean
rooms, water and wastewater treatment, laboratory, and other industrial
and institutional applications involving corrosive fume collection,
transfer, and reclamation.
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SCOPE:
This specification outlines minimum manufacturing requirements for
Chlorinated Polyvinyl Chloride (CPVC) iron pipe size (IPS) seamless,
extruded round duct. This duct is intended for use in industrial
fume handling systems where temperatures encountered do not exceed
200°F.
CPVC MATERIALS:
The material used in the manufacture of the duct shall be a virgin,
rigid chlorinated polyvinyl chloride (CPVC) compound, with a Cell
Classification of 23447 as defined in ASTM D1784. This compound
shall be light gray in color, and shall be domestically produced
CPVC material, specifically formulated
for the manufacturing of CPVC duct, as provided by Noveon, Inc.
This material meets FMRC 4910 Clean Room Materials Flammability
Test protocol as outlined on page 2 of this specification.
DIMENSIONS:
All CPVC extruded duct shall be manufactured in strict accordance
to the requirements established by Harvel Plastics, Inc. for the
production of extruded duct piping; including the physical dimensions
and tolerances as stated on Page 2 of this Specification.
MARKING:
Product marking shall include: the manufacturers name (or the manufacturers
trademark when privately labeled); the nominal duct size; the material designation, date of manufacture, and the independent laboratory’s
label stating flammability characteristics where applicable.
| SAMPLE SPECIFICATION:
All exhaust duct piping, sizes 6" through 24", shall
be CPVC seamless extruded type, as manufactured by Harvel
Plastics Inc.; trade name Harvel® Duct. Exhaust
duct shall be extruded from a Type IV, Grade I Chlorinated
Polyvinyl Chloride (CPVC) compound with a Cell Classification
of 23447 per ASTM D1784; trade name CPVC. All
extruded duct shall have a maximum flame spread rating of
5 or less and a maximum smoke generation of 25 or less per
ULC S102.2. All extruded duct shall meet Harvel Plastics Inc.
published standards with regard to material and dimensions,
and shall carry a maximum temperature rating of 200°F.
All extruded duct pipe shall be manufactured in the USA, using
domestic materials, by an ISO 9001 certified manufacturer,
and shall be stored indoors at the manufacturing site until
shipped from the factory. All extruded CPVC duct pipe shall
be marked with the manufacturer name or identifying symbol,
and the CPVC material trademark.
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DIMENSIONAL SPECIFICATIONS
| SIZE |
AVG. OD |
AVG. OD TOL. |
O of R TOL. |
MIN. WALL |
AVG. WALL |
MAX. WALL |
WT(lbs) PER FT. |
6"x1/8 |
6.625 |
+/- .020 |
+/- .050 |
.105 |
.122 |
.140 |
1.530 |
6" |
6.625 |
+/- .020 |
+/- .050 |
.172 |
.187 |
.202 |
2.275 |
7" |
7.375 |
+/- .020 |
+/- .050 |
.172 |
.187 |
.202 |
2.534 |
8" |
8.625 |
+/- .020 |
+/- .075 |
.172 |
.187 |
.202 |
2.982 |
9" |
9.375 |
+/- .025 |
+/- .075 |
.172 |
.187 |
.202 |
3.239 |
10" |
10.750 |
+/- .025 |
+/- .075 |
.172 |
.187 |
.202 |
3.733 |
11" |
11.375 |
+/- .025 |
+/- .075 |
.172 |
.187 |
.202 |
3.944 |
12" |
12.750 |
+/- .025 |
+/- .075 |
.172 |
.187 |
.202 |
4.440 |
14" |
14.000 |
+/- .030 |
+/- .075 |
.172 |
.187 |
.202 |
4.884 |
16" |
16.000 |
+/- .030 |
+/- .075 |
.172 |
.187 |
.202 |
5.586 |
18" |
18.000 |
+/- .040 |
+/- .080 |
.172 |
.187 |
.202 |
6.750 |
20" |
20.000 |
+/- .070 |
+/- .140 |
.199 |
.219 |
.239 |
8.144 |
24" |
24.000 |
+/- .090 |
+/- .180 |
.230 |
.250 |
.270 |
11.163 |
TABLE lll
| MAX. Internal
Negative Pressure Rating |
| Inches of Water
@ Various Temperatures °F |
SIZE |
TEMPERATURE °F |
73 |
80 |
90 |
100 |
110 |
120 |
130 |
140 |
6" x 1/8 |
115 |
101 |
86 |
71 |
59 |
46 |
36 |
25 |
6" |
415 |
365 |
311 |
257 |
212 |
166 |
129 |
91 |
7" |
301 |
265 |
226 |
187 |
153 |
120 |
93 |
66 |
8" |
188 |
166 |
141 |
117 |
96 |
75 |
58 |
41 |
9" |
146 |
129 |
110 |
91 |
75 |
59 |
45 |
32 |
10" |
97 |
85 |
73 |
60 |
50 |
39 |
30 |
21 |
11" |
82 |
72 |
61 |
51 |
42 |
33 |
25 |
18 |
12" |
58 |
51 |
44 |
36 |
30 |
23 |
18 |
13 |
14" |
44 |
39 |
33 |
27 |
22 |
18 |
14 |
10 |
16" |
29 |
26 |
22 |
18 |
15 |
12 |
9 |
6 |
18" |
21 |
18 |
16 |
13 |
11 |
8 |
6 |
4 |
20" |
24 |
21 |
18 |
15 |
12 |
10 |
7 |
5 |
24" |
21 |
18 |
16 |
13 |
11 |
8 |
6 |
4 |
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GENERAL RECOMMENDATIONS
Joining
Thermal welding shall be performed by personnel adequately trained
in the art of CPVC welding utilizing the hot gas fusion welding
method using CPVC filler welding rod as manufactured
for this purpose.
When solvent cemented connections are utilized, the use of an extra
heavy bodied CPVC solvent cement (such as IPS 729) and appropriate
primer is recommended due to tolerance extremes that can be encountered
when working with duct and fabricated duct fittings. Proper solvent
cement joining procedures shall be followed.
Hangers and Supports
Hangers selected shall have an adequate load-bearing surface free
of rough or sharp edges and shall not cause damage to the duct during
use. Hangers and hanger hardware shall be of a corrosive resistant
material suitable for use in the system environment.
Ductwork is to be supported independently of hoods, scrubbers, fans,
tanks or other equipment wherever possible. Where flexible connections
are provided as expansion joints a suitable hanger or support shall
be provided at each end of the flexible connection. Consideration
shall be given to the possibility of solids accumulation; adequate
system support shall be provided where required.
Drains shall be installed where accumulation of moisture is expected
at low points in the system as indicated on the drawings.
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TABLE lV
| MAX. Internal
Positive Pressure Rating |
| PSI @ Various
Temperatures °F |
SIZE |
TEMPERATURE
°F |
73 |
80 |
90 |
100 |
110 |
120 |
130 |
140 |
6" x 1/8 |
42 |
37 |
31 |
26 |
21 |
17 |
13 |
9 |
6" |
70 |
62 |
52 |
43 |
35 |
28 |
22 |
15 |
7" |
64 |
56 |
48 |
40 |
32 |
25 |
20 |
14 |
8" |
53 |
47 |
40 |
33 |
27 |
21 |
16 |
12 |
9" |
74 |
65 |
55 |
46 |
38 |
29 |
23 |
16 |
10" |
43 |
39 |
32 |
27 |
22 |
17 |
13 |
9 |
11" |
61 |
53 |
46 |
38 |
31 |
24 |
19 |
13 |
12" |
36 |
32 |
27 |
22 |
18 |
14 |
11 |
8 |
14" |
33 |
29 |
25 |
20 |
17 |
13 |
10 |
7 |
16" |
28 |
25 |
21 |
17 |
14 |
11 |
9 |
6 |
18" |
25 |
22 |
19 |
15 |
13 |
10 |
8 |
5 |
20" |
26 |
23 |
20 |
16 |
13 |
10 |
8 |
6 |
24" |
25 |
22 |
19 |
15 |
13 |
10 |
8 |
5 |
FIRE PERFORMANCE
| FIRE RESISTANCE |
value |
test method |
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Handling and Storage
Care shall be used when transporting and storing duct to prevent
physical distortion. Duct shall not be stored close to heat producing
sources, subjected to external loads, or over stacked when stored.
Damaged sections must be cut out and discarded.
System Components
All duct fittings, fume hoods, fans, blast gates and other system
components shall be fabricated from sheet or duct material
of the same wall thickness to maintain system compatibility and
integrity.
Reference Harvel Plastics, Inc. CPVC Duct product bulletin (Bulletin
HPB-106) for additional information pertaining to joining methods,
hangers and supports, system components, and other installation
related data.
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