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HYDROKING® PLUMBING PIPE
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APPLICATION:
Corrosion resistant hot and cold water plumbing pipe, CTS sizes
1/4" through 2", for use at temperatures up to and including
180 °F. All sizes carry a maximum working pressure of 400 psi
@ 73°F for cold water service, and a maximum working pressure
of 100 psi @ 180°F for hot water service. This product is manufactured
to SDR 11 physical dimensions and tolerances per ASTM D 2846 as
stated within this specification, and as stated in Harvel Plastics,
Inc. Copper Tube Size CPVC Pipe Product Bulletin (HPB-108) which
shall be referenced for proper handling, joining, and other installation
recommendations. This product is intended for use in hot and cold
water service lines for domestic plumbing applications and bears
the NSF-pw stamp of approval for potable water use. Typical applications
include water distribution systems in: apartments, condominiums,
hotels/motels, high rises, single and multifamily homes, and various
commercial systems. State and local codes must be referenced for
proper application and restrictions prior to use.
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SCOPE:
This specification outlines minimum manufacturing requirements for
Chlorinated Polyvinyl Chloride (CPVC) SDR 11 Series copper tube
size (CTS) plumbing pipe. This pipe is intended for use in piping
systems where the fluid conveyed does not exceed 200°F. This
pipe meets and or exceeds the industry standards and requirements
as set forth by the American Society for Testing and Materials (ASTM)
and the National Sanitation Foundation (NSF).
CPVC MATERIALS:
The material used in the manufacture of the pipe shall be a rigid
chlorinated polyvinyl chloride (CPVC) compound, Type IV Grade I,
with a Cell Classification of 23447 (CPVC4120) as defined in ASTM
D1784. This compound shall be tan in color, and shall be approved
by the National Sanitation Foundation (NSF) for potable water use.
DIMENSIONS:
CPVC CTS Series pipe shall be manufactured in strict accordance
to the requirements of ASTM D2846 to SDR 11 dimensions and tolerances.
Each production run of pipe manufactured in compliance to this standard,
shall also meet or exceed the test requirements for materials, workmanship,
burst pressure, flattening resistance, and extrusion quality and
dimensions as defined in ASTM D2846. This pipe shall be produced
in CTS diameters (1/4" through 2"sizes) to SDR 11 specifications.
MARKING:
Product marking shall meet the requirements of ASTM D2846 and shall
include: the manufacturers name (or the manufacturers trademark
when privately labeled); the nominal pipe size; the outside diameter
system; the material designation code; the applicable Standard thermoplastic
pipe Dimension Ratio designation code (SDR number) and the corresponding
pressure rating in psi for water @ 180°F; the ASTM designation
D2846; and the independent laboratory’s seal of approval for
potable water usage.
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SAMPLE SPECIFICATION:
All CPVC SDR 11 Series hot and cold water plumbing pipe shall
be manufactured from a Type IV, Grade I Chlorinated Polyvinyl
Chloride (CPVC) compound with a Cell Classification of 23447
(CPVC4120) per ASTM D1784. The pipe shall be manufactured
in strict compliance to ASTM D2846, consistently meeting and/or
exceeding the Quality Assurance test requirements of this
standard with regard to pressure rating, material, workmanship,
burst pressure, flattening resistance, and extrusion quality.
The pipe shall be manufactured in the USA, by an ISO 9001
certified manufacturer. All pipe shall be packaged on-line
immediately after its manufacture and stored indoors after
production at the manufacturing site until shipped from factory.
This pipe shall carry the National Sanitation Foundation (NSF)
seal of approval for potable water applications. All pipe
shall be manufactured by HARVEL PLASTICS, INC. |
| Nominal Pipe
Size |
Avg. O.D. |
O.D. TOL |
Avg. I.D. |
Min Wall |
Wall TOL |
Pressure Rating @ |
| 73°F
|
180°F
|
| 1/2 |
0.625 |
±.003 |
0.469 |
0.068 |
±0.020 |
400 |
100 |
| 3/4 |
0.875 |
±.003 |
0.695 |
0.080 |
±0.020 |
400 |
100 |
| 1 |
1.125 |
±.003 |
0.901 |
0.102 |
±0.020 |
400 |
100 |
| 1 1/4 |
1.375 |
±.003 |
1.105 |
0.125 |
±0.020 |
400 |
100 |
| 1 1/2 |
1.625 |
±.004 |
1.309 |
0.148 |
±0.020 |
400 |
100 |
| 2 |
2.125 |
±.004 |
1.716 |
0.193 |
±0.023 |
400 |
100 |
PIPE SIZES SHOWN ARE MANUFACTURED IN STRICT COMPLIANCE WITH ASTM
D2846
ASTM STANDARD D1784 MATERIAL EQUIVALENTS:
Cell Classification 23447 = PVC Type IV Grade I CPVC = CPVC 4120
GENERAL RECOMMENDATIONS
Code Approvals
State and local codes must be referenced prior to installation for
proper application and /or any restrictions applicable to the product
prior to use. All CTS CPVC pipe shall be Listed by the National
Sanitation Foundation (NSF) for conformance to ASTM D2846 and NSF
Standard 14 and 61 requirements, which validate performance characteristics
and health affects. These listings are required for, and accepted
by, major model building codes.
Handling and Storage
All CTS CPVC pipe shall be provided boxed by the manufacturer, however,
care shall be used when transporting, storing, and installing to
prevent physical damage. Damaged sections must be cut out and discarded
prior to installation.
Installation
Installation shall be in accordance with the requirements of the
local code having jurisdiction, the solvent cement manufacturer
recommendations, and Harvel Plastics, Inc. published installation
guidelines (HPB 108).
Solvent Cement Joining
Use only CPVC solvent cement that conforms to ASTM F493; the use
of the wrong cement can result in joint failure. Prior to solvent
cementing appropriate safety precautions shall be taken. Two solvent
cement-joining processes are approved for use with this product.
The two-step solvent cement and primer process and one-step process.
All solvent cemented joints shall be made up in accordance with
the procedures outlined in Harvel Plastics HPB 108 CTS CPVC Pipe
brochure and the solvent cement manufacturers instructions to ensure
the highest system integrity.
Thermal Expansion
Consideration shall be given at the design and installation of the
plumbing system to address the effects that thermal expansion/contraction
has on the piping system as a result of temperature variations.
Refer to Harvel Plastics HPB 108 CTS CPVC Pipe brochure for additional
information.
Chemical Compatibility
Care shall be taken by the end user to ensure that any substances
coming into contact with the piping (thread pastes, sealants, fire
stop materials, lubricants etc.) are chemically compatible with
CPVC. The manufacturer of the product in question must be contacted
for compatibility information.
System Components
All CTS CPVC fittings used in conjunction with this piping shall
comply with the applicable requirements of ASTM D2846 and shall
be Listed by the National Sanitation Foundation (NSF) to NSF Standard
14 and Standard 61 requirements, such as those manufactured by Spears
Manufacturing Company or approved equal. |
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