Words, Terms, & Phrases Used in the Plastic Industry
ABRASION RESISTANCE: Ability to withstand the effects of repeated wearing, rubbing, scraping, etc.
ACIDS: One of a class of substances compounded of hydrogen and one or more other elements, capable of uniting with a base to form a salt, and in aqueous solution, turning blue litmus paper red.
ACRYLATE RESINS: A class of thermoplastic resins produced by polymerization of acrylic acid derivatives.
ADHESIVE: A substance capable of holding materials together by surface attachment.
AGING: The effect of time on plastics exposed indoors at ordinary conditions of temperature and relatively clean air.
ALKALIES: Compounds capable of neutralizing acids and usually characterized by an acrid taste. Can be mild like baking soda or highly caustic like lye.
ALIPHATIC: Derived from or related to fats and other derivatives of the paraffin hydrocarbons, including unsaturated compounds of the ethylene and acetylene series.
ALKYD RESINS: A class of resins produced by condensation of a polybasic acid or anhydride and a polyhydric alcohol.
ALLYL RESINS: A class of resins produced from an ester or other derivative of allyl alcohol by polymerization.
ANNEAL: To prevent the formation of or remove stresses in plastics parts by controlled cooling from a suitable temperature.
AROMATIC: A large class of cyclic organic compounds derived from, or characterized by the presence of the benzene ring and its homologs.
BLISTER: Undesirable rounded elevation of the surface of a plastic, whose boundaries may be either more or less sharply defined, somewhat resembling in shape a blister on the human skin. A blister may burst and become flattened.
BOND: To attach by means of an adhesive.
BURNED: Showing evidence of thermal decomposition through some discoloration, distortion, or destruction of the surface of the plastic.
CALENDERING: A process by which a heated rubber plastic product is squeezed between heavy rollers into a thin sheet or film. The film may be frictioned into the interstices of cloth, or it may be coated onto cloth or paper.
CAST RESIN: A resinous product prepared by pouring liquid resins into a mold and heat treating the mass to harden it.
CATALYSIS: The acceleration (or retardation) of the speed of a chemical reaction by the presence of a comparatively small amount of a foreign substance called a catalyst.
CELLULOSE: Inert substance, chemically a carbohydrate, which is the chief component of the solid structure of plants, wood, cotton, linen, etc.
CELLULOSE ACETATE: A class of resins made from a cellulose base, either cotton linters or purified wood pulp, by the action of acetic anhydride and acetic acid.
CEMENT: A dispersion of "solution" of unvulcanized rubber or a plastic in a volatile solvent. This meaning is peculiar to the plastics and rubber industries and may or may not be an adhesive composition.
COALESCENCE: The union or fusing together of fluid globules or particles to form larger drops or a continuous mass.
COLD FLOW: Change in dimensions or shape of some materials when subjected to external weight or pressure at room temperature.
COMPOUND: A combination of ingredients before being processed or made into a finished product. Sometimes used as a synonym for material, formulation.
CONDENSATION: A chemical reaction in which two or more molecules combine, usually with the separation of water or some other simple substance.
COPOLYMER: The product of simultaneous polymerization of two or more polymerizeable chemicals, commonly known as monomers.
CRAZING: Fine cracks at or under the surface of a plastic.
CREEP: The unit elongation of a particular dimension under load for a specific time following the initial elastic elongation caused by load application. It is expressed usually in inches per inch per unit of time.
DEGRADATION: A deleterious change in the chemical structure of a plastic.
DELAMINATION: The separation of the layers of material in a laminate.
DETERIORATION: A permanent change in the physical properties of a plastic evidenced by impairment of these properties.
DIELECTRIC CONSTANT: Specific inductive capacity. The dielectric constant of a material is the ratio of the capacitance of a condenser having that material as dielectric to the capacity of the same condenser having a vacuum as dielectric.
DIELECTRIC STRENGTH: This is the force required to drive an electric current through a definite thickness of the material; the voltage required to break down a specified thickness of insulation.
DIFFUSION: The migration or wandering of the particles or molecules of a body of fluid matter away from the main body through a medium or into another medium.
DIMENSIONAL STABILITY: Ability of a plastic part to maintain its original proportions under conditions of use.
DUROMETER: Trade name of the Shore Instrument Company for an instrument that measures hardness. The rubber or plastics durometer determines the "hardness" of rubber or plastics by measuring the depth of penetration (without puncturing) of blunt needle compressed on the surface for a short period of time.
ELASTIC LIMIT: The load at which a material will no longer return to its original form when the load is released.
ELASTOMER: The name applied to substances having rubber like properties.
ELECTRICAL PROPERTIES: Primarily the resistance of a plastic to the passage of electricity, e.g. dielectric strength.
ELONGATION: The capacity to take deformation before failure in tension and is expressed as a percentage of the original length.
EMULSION: A dispersion of one liquid in another possible only when they are mutually insoluble.
ESTER: A compound formed by the elimination of waste during the reaction between an alcohol and an acid; many esters are liquids. They are frequently used as plasticizers in rubber and plastic compounds.
ETHYL CELLULOSE: A thermoplastic material prepared by the ethylation of cellulose by diethyl sulfate or ethyl halides and alkali.
EXTRUSION: Method of processing plastic in a continuous or extended form by forcing heat softened plastic through an opening shaped like the cross section of the finished product.
EXTENDER: A material added to a plastic composition to reduce its cost.
FABRICATE: Method of forming a plastic into a finished article by machining, drawing, and similar operations.
FILLER: A material added to a plastic composition to impart certain qualities in the finished article.
FLEXURAL STRENGTH: The outer fiber stress, which must be attained in order to produce a given deformation under a beam load.
FORMULATION: A combination of ingredients before being processed or made into a finished product. Sometimes used as a synonym for material, compound.
FUSE: To join two plastic parts by softening the material by heat or solvents.
GENERIC: Common names for types of plastic materials. They may be either chemical terms or coined names. They contrast with trademarks, which are the property of one company.
HARDNESS: A comparative gauge of resistance to indentation, not of surface hardness or abrasion resistance.
HEAT RESISTANCE: The ability to withstand the effects of exposure to high temperature. Care must be exercised in defining precisely what is meant when this term is used. Descriptions pertaining to heat resistance properties include: boilable, washable, cigarette proof, sterilizable, etc.
HOOP STRESS: The circumferential stress imposed on a cylindrical wall by internal pressure loading.
IMPACT STRENGTH: Resistance or mechanical energy absorbed by a plastic part to such shocks as dropping and hard blows.
IMPERMEABILITY: Permitting no passage into or through a material.
INJECTION MOLDING: Method of forming a plastic to the desired shape by forcing heat softened plastic into a relatively cool cavity where it rapidly solidifies.
KETONES: Compounds containing the carbonyl group (CO) to which is attached two alkyl groups. Ketones, such as methyl ethyl Ketone, are commonly used as solvents for resins and plastics.
LIGHT STABILITY: Ability of a plastic to retain its original color and physical properties upon exposure to sun or artificial light.
LIGHT TRANSMISSION: The amount of light that a plastic will pass.
LONGITUDINAL STRESS: The stress imposed on the long axis of any shape. It can be either a compressive or tensile stress.
LUBRICANT: A substance used to decrease the friction between solid faces, and sometimes used to improve processing characteristics of plastic compositions.
MODULUS: The load in pounds per square inch or kilos per square centimeter of initial cross sectional area necessary to produce a stated percentage elongation which is used in the physical testing of plastics.
MOISTURE RESISTANCE: Ability to resist absorption of water.
MONOMER: The simplest repeating structural unit of a polymer; for addition polymers this represents the original unpolymerized compound.
NON FLAMMABLE: Will not support combustion.
NONRIGID PLASTIC: A plastic which has a stiffness or apparent modulus of elasticity of not over 10,000 psi at 23°C which determined in accordance with the Standard Method of Test for Stiffness in Flexure of Plastics.
NON TOXIC: Non poisonous.
ORANGE PEEL: Uneven surface somewhat resembling an orange peel.
ORGANIC CHEMICAL: Originally applied to chemicals derived from living organisms, as distinguished from "inorganic" chemicals found in minerals and inanimate substances; modern chemists define organic chemicals more exactly as those, which contain the element carbon.
PHENOLIC RESINS: Resins made by reaction of a phenol compound or tar acid with an aldehyde; more commonly applied to thermosetting resins made from pure phenol.
PLASTIC: A material that contains as an essential ingredient an organic substance of large molecular weight, is solid in its finished state, and, at some stage in its manufacture or in its processing into finished articles, can be shaped by flow.
PLASTICITY: A property of plastics and resins which allows the material to be deformed continuously and permanently without rupture upon the application of a force that exceeds the yield value of the material.
PLASTICIZER: A liquid or solid incorporated in natural and synthetic resins and related substances to develop such properties as resiliency, elasticity, and flexibility.
POLYETHYLENES: A class of resins formed by polymerizing ethylene, a gas obtained from petroleum hydrocarbons.
POLYMER: A product resulting from a chemical change involving the successive addition of a large number of relatively small molecules (monomer) to form the polymer, and whose molecular weight is usually a multiple of that of the original substance.
POLYMERIZATION: Chemical change resulting in the formation of a new compound whose molecular weight is usually a multiple of that of the original substance.
POLYVINYL CHLORIDE: Polymerized vinyl chloride, a synthetic resin, which when plasticized or softened with other chemicals has some rubber like properties. It is derived from acetylene and anhydrous hydrochloric acid.
POROSITY: Presence of numerous visible voids.
POWER FACTOR: The ratio of the power in watts delivered in an alternating current circuit (real power) to the volt-ampere input (apparent power). The power factor of insulation indicates the amount of the power input, which is consumed as a result of the impressed voltage forcing a small leakage current through the material.
RESILIENCE: Usually regarded as another name for elasticity. While both terms are fundamentally related, there is a distinction in meaning. Elasticity is a general term used to describe the property of recovering original shape after a deformation. Resilience refers more to the energy of recovery; that is, a body may be elastic but not highly resilient.
RESIN: An organic substance, generally synthetic, which is used as a base material for the manufacture of some plastics.
RIGID PLASTIC: A plastic which has a stiffness or apparent modulus of elasticity greater than 100,000 psi at 23°C when determined in accordance with the Standard Method of Test for Stiffness in Flexure of Plastics.
SIMULATED WEATHERING: The exposure of plastics to cyclic laboratory conditions of high and low temperatures, high and low relative humidifies, and ultraviolet radiant energy in an attempt to produce changes in their properties similar to those observed on long time continuous exposure outdoors. The laboratory exposure conditions are usually intensified beyond those encountered in actual outdoor exposure in an attempt to achieve an accelerated effect.
SIMULATED AGING: The exposure of plastics to cyclic laboratory conditions of high and low temperatures, and high and low relative humidifies in an attempt to produce changes in their properties similar to those observed on long time continuous exposure to conditions of temperature and relative humidity commonly encountered indoors or to obtain an acceleration of the effects of ordinary indoor exposure. The laboratory exposure conditions are usually intensified beyond those actually encountered in an attempt to achieve an accelerated effect.
SOLVENT: The medium within which a substance is dissolved; most commonly applied to liquids used to bring particular solids into solution, e.g., acetone is a solvent for PVC.
SPECIFIC GRAVITY: Ratio of the mass of a body to the mass of an equal volume of water at 4°C, or some other specified temperature.
SPECIFIC HEAT: Ratio of the thermal capacity of a substance to that of water at 15°C.
STABILIZER: A chemical substance, which is frequently added to plastic compounds to inhibit undesirable changes in the material, such as discoloration due to heat or light.
STRENGTH: The mechanical properties of a plastic, such as a load or weight carrying ability, and ability to withstand sharp blows. Strength properties include tensile, flexural, and tear strength, toughness, flexibility, etc.
STRESS CRACK: External or internal cracks in a plastic caused by tensile stresses less than that of its short time mechanical strength.
TEAR STRENGTH: Resistance of a material to tearing (strength).
TENSILE STRENGTH: The capacity of a material to resist a force tending to stretch it. Ordinarily the term is used to denote the force required to stretch a material to rupture, and is known variously as "breaking load", "breaking stress", "ultimate tensile strength", and sometimes erroneously as "breaking strain". In plastics testing, it is the load in pounds per square inch or kilos per square centimeter of original cross-sectional area, supported at the moment of rupture by a piece of test sample on being elongated.
THERMAL CONDUCTIVITY: Capacity of a plastic material to conduct heat.
THERMAL EXPANSION: The increase in length of a dimension under the influence of a change in temperature.
THERMOPLASTIC MATERIALS: Materials, which soften when, heated to normal processing temperatures without the occurrence of appreciable chemical change, but are quickly hardened by cooling. Unlike the thermosetting materials they can be reheated to soften, and retooled to "set", almost indefinitely; they may be formed and reformed many times by heat and pressure.
THERMOSETTING: Plastic materials, which undergo a chemical change and harden permanently when heated in processing. Further heating will not soften these materials.
TRANSLUCENT: Permitting the passage of light, but diffusing it so that objects beyond cannot be clearly distinguished.
VINYL CHLORIDE PLASTICS: Plastics based on resins made by the polymerization of vinyl chloride or co polymerization of vinyl chloride with minor amounts (not over 50 per cent) of other unsaturated compounds.
VINYL PLASTICS: Plastics based on resins made from vinyl monomers, except those specifically covered by other classifications, such as acrylic and styrene plastics. Typical vinyl plastics are polyvinyl chloride, polyvinyl acetate, polyvinyl alcohol, and polyvinyl butyral, and copolymers of vinyl monomers with unsaturated compounds.
VISCOSITY: Internal friction of a liquid because of its resistance to shear, agitation, or flow.
VOLATILE: Property of liquids to pass away by evaporation.
VOLUME RESISTIVITY: The electrical resistance of a 1 centimercubeof the material expressed in ohm centimeters.
WATER ABSORPTION: The percentages by weight of water absorbed by a sample immersed in water. Dependent upon area exposed.
WATER VAPOR TRANSMISSION: The penetration of a plastic by moisture in the air.
WEATHER RESISTANCE: Ability of a plastic to retain its original physical properties and appearance upon prolonged exposure to outdoor weather.
WELDING: The joining of two or more pieces of plastic by fusion of the material in the pieces at adjoining or nearby areas either with or without the addition of plastic from another source.
YIELD POINT: The point at which a material will continue to elongate at no substantial increase in load during a short test period.
YIELD STRESS: The force, which must be applied to a plastic to initiate flow.